Industrial Vision Systems

Industrial Vision Systems from Bizerba. Normally used with in-line checkweighers. The vision inspection systems, the perfect solution for high speed lines and food traceability when required.

Industrial Vision Systems – Uses

At the end of the line after packing. Checkweighing, metal detectors or X-Ray food systems. The industrial vision systems check the seams of the packs. The label position, correct labels applied and that the expiry dates are within the set parameters.

Bizerba labels, bar coded on the rear. Enabling the system to automatically identify and set up the label parameters. Easy set up and the system alerts the users audibly when incorrectly used. Automatically setting up the label position text and information.

Each package checked automatically recorded and stored with the industrial vision systems. Any packages that have incorrect labels, packaging, twisted or badly applied labels will be rejected with pushers. Or alternatively sent down another path or line for adjustment.

Industrial Vision Systems – Highlights

  • Synchronous package vision inspection by means of two cameras. Above and below.
  • Parallel view of top and bottom images (individual display option).
  • Manual and remote image review possible.
  • Reading of texts (e.g. sell-by date).
  • Belt speeds of up to 110 meters per minute are possible.
  • Intuitive user interface: Easy “teaching” of package criteria.
  • Seamless integration with Bizerba weigh price labeller. Or 3rd party systems
  • Data management via the industrial software _dataMaintenance.BRAIN.
  • Creation of detailed reports in _statistics.BRAIN , BRAIN2 Capture or other statistics programs.
  • Password protected for user management.

Industrial Vision Systems – Variants

Finally the two main systems we supply are the BVS®-L maxx vision inspection system and the ThermoSecure L inspection by Vision. Both check packages from above and below. Easily integrated into existing lines and come with differing IP protection levels depending on your requirements.

In conclusion whatever your inspection needs. Contact Bizerba for more information or a discussion on our products and services.


Checkweighers Metal Detectors

Checkweighers metal detectors from Bizerba. German technology at its very best. Transform your dynamic checkweigher into a complete inspection or detection system. All the checkweighing systems in the range can easily be integrated with Metal Detectors, X-Ray Food systems and vision inspection systems. Consider the CWFmaxx with a built in VARICON metal detector.

Checkweighers Metal Detectors – Highlights

  • Hygienically exemplary design in s/s.
  • 100% fill quantity control.
  • Detection of foreign bodies such as metallic objects.
  • Belt speeds of up to 170 m/min.
  • Legal for trade and approved in accordance with Measuring Instruments Directive 2004/22/EC (MID).
  • 12″ colour touch screen.
  • Backup, view and evaluate data with Bizerba software _statistics.BRAIN.
  • Belt unit and quick-change belt system.

The dynamic checkweigher and metal detector combination systems now available with the CWDmaxx and the CWEmaxx, depending on the output required and the IP protection that maybe needed.

Checkweighers Metal Detectors – Areas Of Use

With IP65 protection and its open and robust s/s design the combination checker CWEmaxx is ideally suitable for use in the fresh-food area and in production.

An IP54 variant is available for use in dry areas or non-food applications.

The CWEmaxx is of particular interest for manufacturers of the following.

  • Frozen products.
  • Instant meals.
  • Meat and sausage products.
  • Dairy products.
  • Non-food products.

Checkweighers with metal detectors can also be used with inline vision inspection systems and X-ray food systems. Avoid product recalls and increase productivity, we offer free site surveys and no obligation consultation visits.

All the systems will integrate with 3rd party hardware and software.  For more information on checkweighers metal detectors or any industrial food production machines then contact Bizerba today. Alternatively you can by appointment visit us at our showroom. We can set up the systems that are appropriate to your business and we will be happy to give you a hands on demonstration.


Inspection Vision System

Inspection Vision System from Bizerba. Checking packages from below and above. Every aspect of the products that are checked by differing layers of vision. Checking Seals, Labels and package integrity.

Inspection Vision System – Features

The BVS®-L maxx vision inspection system boasts checking and recording speeds of up to 200 packages per minute. Checking the products for everything from broken seals to damaged labels.

Normally used with precision checkweighing solutions which offer a critical layer of inspection to the production line. Rejecting any over weight or under weight packages. At all times the system is recording all the data. Excessive rejections will halt the line so that a physical check can me made by an operator.

Inspection Vision System – Highlights

Two cameras work in sync to enable maximum surface checking on every item. Offering a parallel view of the top and bottom of the packages on two separate displays at the same time. At all times the system is recording the images you may also manually view the recorded images at any time. Access to the images and reporting can also be done remotely off site.

Cameras read the text, identify the label type the bar code and will automatically reject any packages that do not meet the set criteria. The impressive belt speeds of over 110 meters per minute. Equating to over two hundred packages per minute.

Integration into existing systems is seamless. You can use third party equipment with this system. We supply weigh price labelling systems  that work in sync across the entire industrial range.

Full reporting is possible with the Bizerba statistical reporting software. Inspection vision systems from Bizerba guarantee no defective products at the end of the line.

We offer free site surveys and consultation visits to all industrial areas that may require inspection or checkweigher solutions. Contact Bizerba today to book a no obligation appointment to discuss your requirements.


Industrial Vision Inspection

Industrial Vision Inspection from Bizerba. Consider the Vision System ThermoSecure L. Enabling you to automate visual inspection operation at the end of your production line. Not only checking package integrity but also checking labels and expiry dates.

Industrial Vision Inspection – Benefits

Detecting any drift in production quality. The industrial vision inspection system will ensure all goods are compliant before  packing onto pallets or case packaging. Preventing rework operations on defective packaging.

Additionally defective goods immediately rejected into bins and an alarm will sound to alert operators of the defective packages. Problems on the production line quickly identified and rectified immediately. As standard this machine comes as IP65 as a standard protection class. We recommend you integrate this system with a high IP protection checkweighing system.

Industrial Vision Inspection – Highlights

Furthermore the ThermoSecure L checks seals and labelling simultaneously. Guaranteeing the correct packaging has been used for the product. Automatically sorting any products and directing them appropriately. Full trace ability on the production line and goods on the line.

Industrial Vision Inspection – Alternative

Alternatively if you are looking for a slightly faster vision inspection system but do not require such a high standard of protection, consider the BVS®-L maxx vision inspection system. Also checking packages from above and below at speeds of up to 200 packages per minute. The standard IP protection on this system is IP54 for the control cabinet.

Also the inspection systems can be set up and tailored to your specific requirements. We have multiple software packages and solutions that will enable you to integrate one or all of your systems offering you complete food trace ability.

Finally integrated on the line with a metal detector or x-ray food system the industrial vision inspections system will give you not only complete transparency on the line but a guarantee against any product recalls due to external contamination.

Contact Bizerba today for a free site survey or consultation visit.


Ready Meal Food Inspection

If you are looking for ready meal food inspection then Bizerba will have a solution for you. Not only checking weight. We have systems that checks inside and out side of the packages including the label positioning and expiry dates.

Ready Meal Food Inspection – Checkweighers

Firstly consider a dynamic checkweigher on the production line. Checkweighing systems ensure that every package weighed accurately before leaving the line. Any packages that fail removed with pushers automatically.

Considering the environment and the speed in which is required to check the packages. We have three main variants which would be tailored to your individual business requirements.

Ready Meal Food Inspection – X-Ray Inspection

Secondly you may need to check the inside of the packages leaving the checkweigher.  The most common system for this operation is the X-Ray food inspection system. In the past a metal detector or metal inspection system would have sufficed. However due to the varied amounts of alternative contaminants that can now enter packages most supermarket chains or buyers will now require this extra level of security and food traceability.

Ready Meal Food Inspection – Vision Inspection

Thirdly the new requirement now calls for automated vision inspection systems. Not only checking the package integrity from above and below. The vision inspection systems from Bizerba  check the correct packaging, utilised at all times. The correct labels and the label positioning is also used. It will also record digitally every package that leaves the production line for any future recalls.

Ready Meal Food Inspection – Software

Finally after years of development the Bizerba software systems are second to none. We have food traceability and food data capture systems that will communicate with the entire production line. From goods in to goods out with any manufactures equipment we can tailor the systems to your requirements. Alternatively you may want to consider our Modular system portfolio of food software solutions from Niche Food Systems. A part of Bizerba.

Contact us today for a free site survey or consultation visit to discuss any ready meal food inspection system solutions you may require.


Manual Slicer Portion Scale

Consider a manual slicer portion scale. Completely integrated for space saving and hygiene. German technology at its very best. Read more about the Bizerba manual slicer portion scale.

Bizerba Manual Slicer Portion Scale

Cutting edge technology – a great new entry level weighing and slicing machine from Bizerba

The Bizerba Validoline VSC280w manual slicer just got even better! It is now a weighing and slicing machine after being redeveloped and relaunched with added checkweighers – allowing operators to slice to the nearest gram in one action.

Validoline VSC280w manual slicer portion scale.

Powerful – hygienic – cost-effective: The Validoline VSC280W with integrated portion scale.

Precision slicing

When using a traditional slicing machine. It is difficult to slice off the exact amount required ‘by eye’ without it being over or under weight. But with it’s new integrated checkweighing capability. The VSC280w all-purpose slicer can help – by showing operators exactly how much has been cut so far. How much of the remaining product they need to slice in order to produce the required weight. This new improved manual slicer offers the superb functionality of some of our higher-specification models on an entry level machine. In addition to this it’s also sustainable, easy to operate and keep clean.

Bizerba Manual Slicer Portion Scale – Features

The Validoline VSC280w is specially engineered for ease of use. The carriage is angled at ten degrees – so that the slices slide off easily – reducing interruptions to the workflow. The controls are ergonomically designed, making it intuitive to operate with minimal training.

Safe and clean with Ceraclean

The carriage and the blade cover of the manual slicer are connected to quick-release systems. Which make it very easy to set up and clean. Many of the components of the machine including the weighing plate and the blade cover are removable. Can be placed in a dishwasher for a thorough and hygienic clean at the end of each working day. The machine housing is constructed from one piece so that it has no joints. Which could otherwise harbour bacteria and this – in combination with the machine’s closed base plate – mean that is difficult for dirt or grime to penetrate and it is very easy to keep it both clean and hygienic.

The Validoline VSC280w manual slicer portion scale is constructed from high quality components and materials, including a Ceraclean surface. This is comprised of ceramic and PTFE, which make it difficult for residue or particles from the sliced products to stick to the machine – also reducing cleaning time.

Bizerba Manual Slicer Portion Scale – Sustainability

The Validoline VSC280w utilises Bizerba ‘Emotion’ technology. Featuring a smart drive concept which automatically adapts to apply the correct amount of slicing power required for different types of product. Cheese, bread, meats etc require different amounts of pressure depending on the consistency of the product. The Validoline responds to this using smart technology to ensure that the optimum balance between performance and energy is achieved every time. Bizerba ‘Emotion’ appliances also generate lower surface warming. So the sliced goods stay fresher for longer. The sound of the motors on the VSC280w manual slicer portion scale has been re-engineered to make it much quieter. Allowing operators to talk to customers while they slice.

Finally for more information about this or any of our other slicing or weighing machines, please get in touch with Bizerba for more information.


Meat Processing

As well as supplying the food industry with meat slicers, we have now developed a range of meat processing equipment. Firstly we will look at the meat and bone saw applications available. There are two variants which will will now look at.

Meat Processing – Bone Saws

Firstly the Meat and bone saws are made completely from stainless steel. The retail version is the Carneoline FK23. Effective enough to cut frozen meat and fresh fish. Ideal for a sales counter or preparation room. A completely robust design with rounded welded edges for hygiene.

Secondly is the Carneoline FK32 this system can be supplied with a variable work area or can be used as a mobile unit. Further giving you complete flexibility as to where you would like it situated or the cutting to be completed.

Meat Processing FK32 Meat and Bone Saw
Meat Processing FK32 Meat and Bone Saw

Meat Processing – Mincers

An addition to the range are the retail and industrial mincers. Two variations depending on your production requirements. The Carneoline FW N32/98 will create different cuts depending on the required produce required. At all times mincing as oppose to squashing the meat. Capable of handling any types of cut generally used in kitchens preparation rooms and butchers. Producing a high volume when required.

Alternatively the smaller mincer from the range is the Carneoline FW N22/82. A compact but robust and reliable unit. It will mince hot and cold food, meat and vegetables. If your clients are looking for freshness. this is a perfect visual solution for any sales counter

Meat Processing Carneoline FW N22 82
Meat Processing Carneoline FW N22 82

Meat Processing – Strip Cutter and Tenderiser

Finally the Carneoline S111 strip cutter and tenderiser. Offering precision reliability and flexibility. Furthermore the compact design lends itself to any environment. The unit can handle fresh meats, cold cuts vegetables and salads.

The following video showcases some of the highlights and features of this fantastic unit.

In conclusion, we have all the tools you need for your meat processing.

For more information contact Bizerba. You can call for a free site survey or you are welcome to book an appointment to come and see us.


Semi Automatic Slicers

Firstly our Semi Automatic Slicers or premium vertical slicer. Cutting and slicing without having the need to touch the product. The perfectly hygienic meat slicer

Semi Automatic Slicers – Highlights

Also vertical slicers set this way enabling viewing of the cut products. Ultimately allowing you to view the finished product and presentation without having to touch it. Built with an automatic deposit system. Laying out the items perfectly for any presentation or packing. Multiple slice presentations are also available at a touch of a button.

Also consider the Semi automatic slicer VS12 D Perfect for hygienic slicing and presentation for all catering tasks.

Semi Automatic Slicers VS12D
Semi Automatic Slicers VS12 D

Secondly our most popular semi automatic and full automatic slicer is the Automatic vertical slicer A400 openworld.  Considering they are popular with large kitchens and food counters. Also easily sustaining high output without compromising on presentation, hygiene or safety.

Semi automatic slicer A400
Semi automatic slicer A400

In Addition some of the highlights of the system are as follows.

  • Article memory for managed production control, with automated slice thickness adjustment.
  • High slicing performance without compromising on quality.
  • Adding Easy cleaning and maintenance due to ergonomic design with Ceraclean.
  • Including Removable functions and plates.
  • Always utilising maximum safety procedures for staff operating the system.

Semi Automatic Slicers – Areas of Use

Also you can use the semi automatic slicers in many retail food environments to include but not limited to consider the following.

  • Butchers shops.
  • Delicatessen Counters.
  • Supermarket meat Counters.
  • Cheese Counters.
  • All cold cut operations.
  • Light food production facilities.
  • Bakeries. See also Commercial Bread Slicers.
  • Farmers Markets or Food Markets.

In conclusion, Bizerba Slicer reducing wastage and improving efficiency in your retail and industrial business.

Finally, for more information on the Semi Automatic slicers, or would you like a free site survey contact Bizerba today. Alternatively you can call us to book an appointment to view the range at our show room.


Food Inspection Systems USA

Food Inspection Systems USA from Bizerba. Three main areas that need to be inspected on a food manufacturing product line are as follows. Metal Detection. X-Ray Food Inspection and Vision inspection. Also used inline with one or all three of these systems you will need to use a dynamic checkweigher to ensure that you avoid any costly product recalls.

Food Inspection Systems USA – Metal Detectors

Consider inspecting goods of up to 50 Kilograms. Any packages containing metal will be automatically rejected with pushers into bin of required. This may also incorporate an optional separating system to send the goods in alternative directions when required. The system easily detects small amounts of ferrous and non ferrous metals in the food, packaged or unpack aged. Extremely sensitive where required, easily programmed. Also these devices conform with BRC, IFS and HACCP guidelines Integrated models are available for the Bizerba checkweiging systems and labellers including the GLM-Ievo series with C-Wrap labelling is available.

Food Inspection Systems USA – X-Ray Food

Alternatively you may want to scan for a wide variety of alternative possible contaminants that may get into the production line. It maybe bone, glass, metal, plastic, rubber the list is endless. The X-Ray food systems from Bizerba are equally as sensitive with the added advantage of being able to detect the finest changes within a package. These systems will even be able to scan the contents and the density to ensure if it is meeting the criteria you have set up on the machine. Again all packages that fall outside your set criteria will automatically be rejected with pushers into a bin where required.

Food Inspection Systems USA – Vision Inspection

Finally vision inspection systems from Bizerba are in a class of their own, checking packages from above and below. the two main variants in the range are the Vision systems SealSecure and the LabelSecure vision system depending on the speed or rate of packages that need inspecting and also considering the IP protection required we have a vision inspection to suit your industrial food manufacturing and food packaging operations. The systems check the labels including the type and the dates on the labels including package type. Also included in the vision inspection is the seal integrity check, ensuring there are no leakages or incomplete seals on every package. Each scanned item has a digital imaged saved and archived for future reference.

For more information on food inspection systems USA then contact us today for a free site survey and consultation visit.


Product Inspection Checkweighing

Product Inspection Checkweighing from Bizerba. German technology, built to last. Rely on the very best in industrial food production systems. All of the product inspection systems are easily integrated with existing lines and can be combined with any type of inspection system. Used with the leading industrial software BRAIN2 you can be assured of a smooth running operation with complete food traceability.

Product Inspection Checkweighing – Variants

One of the most popular combinations is the CWFmaxx in combination with a metal detector. Product inspection checkweighing could not be easier with this complete inspection system.  Completely compliant with HACCP, IFS and BRC Food standards. All out of tolerance or inferior products quickly rejected automatically. IP65 protection with an open and robust design, lends itself to the fresh food area for the production of.

  • Frozen products
  • Instant meals
  • Meat and Sausage products
  • Dairy products

Product Inspection Checkweighing – Highlights

  • Hygienically exemplary design in Stainless Steel
  • 100% fill quantity control
  • Detection of foreign bodies such as metallic objects
  • Belt speeds of up to 170 m/min
  • Legal for trade and approved in accordance with Measuring Instruments Directive 2004/22/EC (MID)
  • 12″ colour touch screen
  • Backup, view and evaluate data with Bizerba software _statistics.BRAIN
  • Belt unit and quick-change belt system

Product Inspection Checkweighing – Alternative Combinations

Furthermore in conjunction with the checkweigher and metal detector additional inspection systems can be added where required. X-Ray Food inspection systems and vision inspection systems will give you an infallible system. Each stage any packages or goods that do not meet the set criteria immediately automatically rejected. Continued rejections halt the line until the problems can be resolved and investigated manually.

Future proof your food production facility by incorporating product inspection checkweighing in conjunction with the Bizerba industry leading software BRAIN. Be sure that you have put everything in place to avoid those costly product recalls. For more information on the Bizerba products and service contact us today. We offer free site surveys, advice and consultation visits.