Industrial Metal Detector

Industrial Metal Detector and inspection systems from Bizerba. Scanning individual packages of up to 50 kilograms. Due to the conveyor belt construction it guarantees an extremely high level of detection and reliability.

Industrial Metal Detector – Varicon+

Consider the Varicon+ range of metal detectors. Highlights of the systems available are as follows.

  • GLS or GHF coil for a new dimension in detection sensitivity
  • Stainless steel design with IP65 protection rating (optionally IP 66/IP 69) to meet the strict hygienic requirements in accordance with HACCP, IFS and BRC
  • Maximum sensitivity and discriminatory capability while maintaining high resistance to interference Easy training of device for specific products; speeds adjustable
  • Multi-product memory for up to 240 product facilitates the set-up process and optimises the system’s overall performance
  • _statistic.BRAIN software for reporting

Industrial Metal Detector – Details

Furthermore, due to the vast array of additional features that can be added to the system for example. Alternative separating systems that when rejected for differing reasons the goods will go into a reject bin or down an alternative route for examination.

A vast memory bank will store over 240 different products and their criteria. Avoiding unnecessary programme and testing times in between different production lines.

Also the metal detectors will identify and reject all ferrous and non ferrous metals found in any packages. Rejecting with pushers, either mechanical or pneumatic.

Industrial Metal Detector – Technical

Conveying direction

left to right, right to left
Electrical design

Combined control and operating unit for conveyor belt and metal detector, factory-set belt stop in the event of metal detection, wiring,

Conveyor belt speed

0.2 m/sec, 0.4 m/sec, 0.6 m/sec, 1.0 m/sec; variable belt speed (-60 % to +30 %) optional

Protection type

IP65 (jet-proof), optionally IP66/IP69, NEMA 4

Finally for more information on the range of industrial metal detector ranges please contact Bizerba today. We offer free site surveys and consultation visits. Alternatively you may want to read about alternative industrial vision inspection systems.

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Food Traceability Software USA

Food Traceability Software USA. New to Bizerba USA, we have now launched one of our most flexible software solutions that will work not only with Bizerba hardware but with 3rd party systems as well. Niche Food Systems originally based in the UK is now a part of Bizerba. Having established its self as one of the most popular and the most respected software houses to the food industry in the UK. We are now able to offer the same off the shelf and bespoke products here in the USA.

In addition to the software support, Niche Food Systems USA has complete coverage of engineers covering every state.  The Nucleus package from Niche differs greatly from some of the alternative products on the market today. Unique in the way it can be integrated seamlessly with existing systems. An intuitive display with easy navigation has made this the product of choice.

Food Traceability Software USA – Modules

The off the shelf modules are as follows. However we will always look to create a bespoke package for you where necessary.  However we truly believe after decades in the industry we have every scenario covered.

Recipe Formulation Software
Food Production Software
Food Traceability Software
Portion Control Yield Management Software
Nucleus Retail Software
Gateway Mobile Application
FX Financial Controller – Food Production Finance Software

Food Traceability Software USA – Additional modules available

Stock Control
Sales Order Processing
Portion Control – All Sectors
Purchase Order Processing
Product Labelling
Palletising
Order Fulfilment
Kill Lines
Forecasting
EDI ( Electronic Data Interchange )
Dispatch
Bizerba Brain2 Integration
Batch Control
3rd Party Website Integration
3rd Party Posting
(NEW) Nucleus ATAR Temperature control.

All of the software works seamlessly with nearly all hardware including industrial checkweighing systems, we offer free site surveys and consultation visits. You may be looking into this type of software and feel you are unable to justify the price.  The Nucleus system is not only cost effective at a fraction of our nearest competitors pricing structure. The system is completely modular and works around your business not the other way around. As a rule of thumb, the software will pay for its self within 30 days from install. Eliminate those human errors today, free up valuable manpower and give your self and your customers full food traceability.

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Industrial Checkweighing Systems

Industrial Checkweighing systems from Bizerba. Consider the CWEmaxx series checkweighers. Also available as a combined system with integrated metal detectors. Predominantly used in the food industry for packaged food. Used also in non food areas where high speed weighing is required. The CWEmaxx comes with IP65 protection. Depending on the weights of the products this system can weigh up to 400 packages per minute. Also weighing anything from 10 grams to 1500 grams.

Industrial Checkweighing systems – Design

The modular checkweighing system will integrate seamlessly into your existing production line. It will work seamlessly with 3rd party software and hardware. Easily adjustable transport height for the goods also the direction is easily adjusted to suit your requirements. That covers height, Speed, direction, integration and much more.

Industrial Checkweighing systems – Highlights

  • Protection type IP65, See hygienic checkweigher for higher IP protection models
  • Statistic data evaluation with _statistics.BRAIN. Or thord party software can be used.
  • 7″ or 12″ colour touch screens available
  • Quick and easy cleaning vith the specially developed belt body and quick belt change system. Unique to Bizerba.
  • Integration of a metal detectors or other detection equipment is possible
  • Individual adjustment to customer requirements in terms of band width / length height and rotation.

Alternatively you may be looking for a weigh price labelling system. the following posts will cover these systems in more detail. However you may want to consider the GLM-Ievo systems. High speed checkweighing and labelling of up to 170 packages per minute.  Each weigh price labelling system and industrial checkweighing systems all come with alternative rejection options, these can be physical arms, pneumatic air or rejected packages can just be diverted down an alternative line for manual checking, reworking or disposing.

For more information on our industrial checkweighing systems then contact us today. We offer free site surveys and consultation visits.

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X-Ray Food Inspection

X-Ray food inspection, how safe is it? Airline cabin crew and pilots are exposed more than operators of x-ray food evaluation machines. Facts and this are summarised in a paper a pioneer of merchandise evaluation technologies including inline analysis and x-ray, from the Bizerba Product Inspection team. The business hopes that this paper will relieve any reservations about the security of food also this has been about the safety of operators of machines using an x-ray food inspection machine. The paper, titled “How Safe is the X-ray Inspection of Food? , clarifies the nature of x-ray when compared with a substance that is radioactive, and points out that the degree of radiation used for x-ray food inspection from the food business is low.

The paper explains the nature of x-ray examination equipment structure, which in most cases goes beyond the standards. X-ray evaluation of food was adopted by increasing numbers of food makers due to its efficacy and accuracy in detecting foreign bodies inside food products such as stones and glass. The proof shows that food that’s good before an  x-ray is as good and just as tasty afterwards. Also, operators working with x-ray food inspection or examination systems are protected by laws and by expert equipment design.

 X-Ray Food Inspection- Safety

In conclusion, consumers and traders have nothing to be concerned about. To start with, it’s significant to comprehend the distinction between x-ray and radioactivity. While x-ray is a form of electromagnetic radiation, they’re electrically generated, and may be switched on and off. In every day activity, every person on Earth is subjected to several forms of radiation, known as background radiation. The International System of Units for radiation dose is that the Sievert, however occupational exposure levels are usually so low that millisieverts and microsieverts are generally utilised. The average human receives about 2, 400 Sv of background radiation in a year, that generally far exceeds that of the radiation exposure received from an x-ray examination system in the food industry.

X-Ray Food Inspection – Normal exposure

In comparison, pilots and cabin crew, who spend more time in altitude, are subjected to greater levels of cosmic radiation, as there’s less of  the Earth’s atmosphere to filter it out when flying, together with frequent flyers absorbing around 4, 400 Sv annually. X-ray food inspection doesn’t cause the meals to become radioactive, just as an individual doesn’t become radioactive after having a chest x-ray.

Contact Bizerba today for more information on our complete range of inspection systems for the food industry.

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Industrial Bakery Inspection Systems

Industrial bakery inspection systems from Bizerba. From weight to vision and x-ray food systems. Also consider metal detectors and checkweighers for a complete robust set up that will help you to avoid those costly product recalls due to contamination.

Industrial Bakery Inspection Systems – X-Ray

Consider an XRE_2 product inspection system. Detecting all foreign objects based on the density. Also taking into consideration the chemical composition and mechanical dimensions. Detecting everything from inconsistencies in a product. Also detecting Glass, ceramics, metals, rubber, plastics and bone to name but a few contaminants that may enter the production line.

Industrial Bakery Inspection Systems – Checkweighers

Ensure each product is the exact weight that it should be after production. Avoid recalls or wastage by identifying underweight packs or products directly after baking. Dynamic checkweighing, versatile and will ensure each and every product is weighed before packing. We have high IP protection checkweighers for Bakery.

Industrial Bakery Inspection Systems – Metal Detectors

Alternatively one of the most cost effective inspection systems are the metal detectors. Checking for ferrous and non ferrous metals that may have entered the production line. Each and every package quickly scanned and  immediately rejected with pushers if a defective product is identified. The Varicon metal detector will integrate seamlessly with existing production lines and help avoid costly product recalls.

Industrial Bakery Inspection Systems – Vision

The final check before any products are sent to the stores. Consider a vision inspection system that will check the seals on any packages. An image is taken of every product as it leaves the line for packing. Any inconsistencies the items will be rejected before they are packed and sent out.

Finally to accompany all the inspection systems we have a vast array of software solutions that will integrate with any existing hardware you may have. Consider the .BRAIN industrial software solutions that will integrate with existing ERP software packages.

Contact Bizerba today for a free site survey or consultation visit. No obligation quotes and assessments.

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Industrial Vision Inspection Machine

Industrial vision inspection machine for the food industry, solutions from Bizerba. The world leaders in inspection and checkweigher systems to the food industry.

Industrial Vision Inspection Machine – Uses

The Bizerba systems, ideally suited in the food industry where high IP protection can be implemented. Checking packages from above and below. Also identifies broken seals and badly placed or incorrect labels.

The two main variants in the range are the LabelSecure and the SealSecure vision inspection system. Depending on the speed and the protection level required. Both systems will seamlessly integrate with existing production lines and dynamic checkweighers and x-ray food inspection systems.

Also not only checking the label position. The bar codes, Label type, expiry dates would be checked. All packages that do not conform to the set criteria automatically rejected with pushers. Air powered or pneumatic.

Industrial Vision Inspection Machine – Integration

Furthermore industrial vision inspection machine. When used with a hygienic checkweigher or dynamic checkweigher the system adds a layer of protection that many systems are unable to offer.

Additionally normally integrated with metal detectors. Generally most retail outlets or large supermarket chains will now insist that all the produce is checked using x-ray inspection systems. These systems not only identify metals but also glass, bone, rubber plastics amongst any other contaminants that may reach the packages or food.

What ever your inspection requirements. Maybe it is vision, x-ray, metal or just weight we will have a solution for you. All systems are tailored to your individual business requirements. We now supply some of the largest food manufactures in the USA.

Full service and support ensures that your production line is working to the optimum at all times. We understand that machine downtime is money and that service is one of the key areas when considering any inspection or production line equipment.

For a free site survey, consultation visit or a discussion on how we maybe able to support you further, please do not hesitate and reach out contact Bizerba today.

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Checkweighing With X-Ray Inspection

Checkweighing with x-ray inspection. Now more common than ever food production facilities are turning to x-ray food inspection systems. As oppose to the classic metal detection systems of the past.

Checkweighing With X-Ray Inspection – Why?

Even though metal detection still has a valuable place in the inspection arena checkweighing with x-ray inspection is now becoming the norm due to the high demands that retailers place on the testing that has to take place before it reaches the shelves.

Furthermore used with an inline checkweigher and a vision inspection system. Every single anomaly, containment and irregularity automatically rejected by the system. Continued irregular packages will cause a system shut down and an alarm will sound so that a physical check can be made. Identifying the problem and avoiding waste. Recalls eliminated  every package  inspected without fail. This process reduces costly waste and can contribute to the overall yield produced.

Checkweighing With X-Ray Inspection & Vision!

In addition as mentioned another inspection system that is ever more popular are the vision inspection systems. Checking packages from above and below. Each package has an image taken and archived for future reference. Every package shape recorded and monitored. At all times offending items will be rejected with pushers or by pneumatic air.

The ultimate production line would in an ideal world consist of the following set up. Checkweighing, Metal detection system. X-Ray inspection systems then a vision inspection system. This gives 100% visibility on every product that passes through the system. Every offending package rejected, recorded and tracked. By using all four inspection systems you guarantee the elimination of costly product recalls or supermarket fines for inferior products.

Finally for more information on the Bizerba range of products and services including checkweighing with x-ray inspection systems then contact Bizerba today. We offer free site surveys and consultation visits.

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Automatic Slicer

If you are looking for an automatic slicer, then Bizerba will have an option for you. If you are looking for an industrial slicer. Please see the following video which show cases the top of the range high production slicer from Bizerba.

Automatic Slicer Scaleroline.

The Scaleroline industrial slicer is unique. Integrated weighing technology and is fully automatic. If this is too much for you. Read on for further information on the slightly more manageable automatic slicers from Bizerba.

Bizerba slicers, not only ideal for large manufacturing facilities but the range also covers the smaller range to accommodate, Butchers, Deli and Bakeries.

Which automatic slicer will I need?

Deciding which slicer you require will or should be based on three main factors. Output required. Space allocation and then of course, budget. Bizerba will have a solution for you.

We can offer free site surveys, consultation and advice. We also invite you to book an appointment to view the products at our showroom.

If you would prefer a smaller model, consider a manual gravity slicer. The Bizerba GSP model range sets worldwide standards for the most reliable and easily maintained gravity feed slicer.

The Slicers optionally fitted with Ceraclean® blade surfaces enabling easy cleaning and hygiene. The GSP range is ideal for all small kitchens, small delicatessens and cafeterias and canteens. This is an individual power slicer which will cut and slice a wide variety of different products.

Bizerba automatic slicers and gravity slicers are built with safety in mind. Furthermore they call come with easily detachable components. Enabling easy cleaning. As a result low maintenance and in conclusion easy repairs.

If you would like to contact Bizerba you can do on the link. You can then request a site survey, a price or book an appointment. We have consultants all across the country. Backed by a regional network of service and install engineers.

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Industrial Counting Scales

Industrial counting scales from Bizerba. Endless variants of scales when paired with industrial weighing terminals can all be used as counting scales. Ideal for counting, dosing and monitoring. Each terminal has the option of WiFi technology, enabling full flexibility and integration into your existing production facility and networks.

Industrial Counting Scales – Weighing Terminals

Area of Use

In combination with the various Bizerba software tools the weighing terminal iS70 may be used for many applications such as;

  • Weighing with up to three load receptors.
  • Dosing, formulating, counting, controlling and commissioning.
  • Goods receiving / Goods dispatch.
  • Production and manufacture.
  • The warehouse & Logistics.
  • Shipping.

Ideal as a central server for scales or an entry level terminal used with Nucleus modules it can be used effectively to monitor production rates, process’s and performances. Alternatively consider the Bizerba industrial software BRAIN. Analysis tools, easy ERP integration, user friendly interface tailored to your specific requirements in any food production environment.

Fully compliant calibrated industrial counting scales with full Bizerba support. We are now offering full maintenance contracts which includes free calibration once a year. Ensuring that each scale is working to its optimum at all times. We offer a broad choice of contracts, ranging from ones to ensure continuous knowledge transfer to agreements for remote diagnostics or calibration management. Each separate contract is customised and individual, yet based on proven service components.

If you are looking for industrial counting scales you may want to also look at our vast range of load receptors, from economy to precision. Every scenario can be covered whatever the requirements.

Areas of use – Load receptors

  • Load receptors with up to IP69 protection, as dual-range scale for weighing ranges up to 30 tonnes, particularly suitable for hygienically sensitive areas in food trade and food industry
  • In combination with Bizerba weighing terminals it can be used for counting, dosing, formulation, checking and commissioning
  • Designed for hazardous areas classified as zones 1/21 and 2/22 (optional)
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X-Ray Food

Successfully X-Ray Food with Bizerba Systems. A unique and complete portfolio of X-Ray and inspection systems. Also consider the implication of not identifying contaminants.

X-Ray Food with the XRE inspection system

This system will not miss anything. Why not watch our You tube video highlighting this must have equipment for your food production facility.

X-Ray Food & Metal Detection

Metal detectors can find metal residues which enter a product during production. Any and all types of ferrous and non-ferrous metals in packaged and unpack-aged piece goods. Separation systems may also be connected in order to enhance the Overall Equipment Effectiveness (OEE). Furthermore this becomes increasingly important in food production.

The OEE measures the added value of a machine or system. It quantifies the total efficiency of a machine or plant based on availability or a production infrastructure, machine output and quality achieved by a company.

The OEE default value is currently between 40 and 60 percent. With our inspection systems and further solutions we leverage optimisation potentials on the basis of relevant machine data. And this is how we create synergies: By combining our inspection systems with our BRAIN2 software. Completed by supplementing it by our service then we are able to increase the OEE value in your production.

As our solutions analyse the production processes and can work as some type of early warning system in order to obtain the highest possible effectiveness of the process.

On this basis the OEE value will be optimised. A clear advantage, you receive sound solutions which raise the OEE to the best possible level in your company. Remove contaminated packages from the operator side.

X-Ray Food Inspection

X-ray inspection systems detect metal contaminants and other foreign bodies in products such as glass, ceramics, stones or plastic. The perfect product to X-Ray food.  They also “see” incomplete goods. Within milliseconds they evaluate an image. The devices quickly reject affected packages. The ideal system for ready meal food inspection.

Also consider using the metal detection system with a dynamic verifiable checkweighers CWE Maxx. Ensuring a seamless and trouble free production of your goods.

X-Ray Food Optical inspection

Finally the optical inspection systems with vision ensure perfect packaging and a high-quality appearance of the products. The devices find and quickly sort out packages which were incorrectly labelled, improperly sealed, have the wrong packaging or unreadable bar codes.

Contact Bizerba for more information on x-ray food systems. You can also book an appointment to view our products at the showroom.

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